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when we get the plastic part 3D/2D drawing from our customer,we will study and analysis,to find are there have any problem,have enough draft angle,thickness ok?texture?we also will make mould flow analyzing if nessary.Then we will design the 3D mould drawing,based on customer’s injection machine’s parameters,special requirements,pay more attention to the ejetion system,cooling system and other detail things,Then send drawing to our customer for confirm.when we get the design approval from our customer,we will start to cut steel,if need,we can send steel certificate.
During the mould manufature,we will send mould process photos weekly.After testing mould send sample to our customer untill approval,Normally 3 times enough.Before shipping mould,we will send mould testing report,testing video and mould drawing with CD to our customer.
If you interesting in our plastic mould,please feel free to call.
when we get the plastic part 3D/2D drawing from our customer,we will study and analysis,to find are there have any problem,have enough draft angle,thickness ok?texture?we also will make mould flow analyzing if nessary.Then we will design the 3D mould drawing,based on customer’s injection machine’s parameters,special requirements,pay more attention to the ejetion system,cooling system and other detail things,Then send drawing to our customer for confirm.when we get the design approval from our customer,we will start to cut steel,if need,we can send steel certificate.
During the mould manufature,we will send mould process photos weekly.After testing mould send sample to our customer untill approval,Normally 3 times enough.Before shipping mould,we will send mould testing report,testing video and mould drawing with CD to our customer.
If you interesting in our plastic mould,please feel free to call.
| Product Name | plastic plate |
| Mold type | Injection mould |
| Cavity and core steel | 1.2738 (28-32HRC) |
| Slider/lifter/cams | 1.2344 (H13) |
| Cavity/imprint | 1 |
| Ejection system | Ejector pins, ejector plates driven by hydralic cylinders |
| injection system | Yudo hotrunner |
| Mold finish | Technical polishing grain 400 + chrome plating |
| Cooling | BeCu to help the cooling at botom and handle |
| IMC system | N/A |
| Cycle time | 1 minutes |
| Mold life | 500000 shots |
| Mold type | Serial mold |
| Our Serive | MDF report / mold flow analysis |
| Weekly process report with photos | |
| Quality control team following project | |
| Trial report with video and free samples | |
| Sample and mould dimension report | |
| Optional service | bulk production |
| primer, top coating | |
| assembling & packing |
| Product Name | plastic plate |
| Mold type | Injection mould |
| Cavity and core steel | 1.2738 (28-32HRC) |
| Slider/lifter/cams | 1.2344 (H13) |
| Cavity/imprint | 1 |
| Ejection system | Ejector pins, ejector plates driven by hydralic cylinders |
| injection system | Yudo hotrunner |
| Mold finish | Technical polishing grain 400 + chrome plating |
| Cooling | BeCu to help the cooling at botom and handle |
| IMC system | N/A |
| Cycle time | 1 minutes |
| Mold life | 500000 shots |
| Mold type | Serial mold |
| Our Serive | MDF report / mold flow analysis |
| Weekly process report with photos | |
| Quality control team following project | |
| Trial report with video and free samples | |
| Sample and mould dimension report | |
| Optional service | bulk production |
| primer, top coating | |
| assembling & packing |
For the plastic mould component subject to damage or break,sometimes it has to be designed as custom-made component that means it is not available to get replacing part from commercial market.The plastic mould designer should put this kind of component into spart part list,and plastic mould maker provides customer with some sets of parts before plastic mould leves.For example.custom-built slider base of lifter,insert with fragile area,ejector pins of additional quantity and so on.
On the other case,some customers request spare parts of thermocouples,tip bush of hot runner system.The plastic mould designer should realize the request when you make drawing and steel order.
Select type of steel and its heat treatment or surface treatment procedure is quite important to ensure the quality and working life of a plastic mould.Acoording to customer request,we should select acceptable standard of steel suppliar including Europe,USA,Japan,Korea and China and so on.Moulding components to be grained or not is also reference for steel selection.Therefore,it is good to provide steel certificate to prove the steel in the request.
For some plastic mould components,it must have higher hardness to protect inside of mould under higher injection pressure,such as parting line protection plates,angle location plates and interlock.etc.For the two components that have friction each other,it required hardness difference or have nitride on one side to avoide galling,For example,it applies nitride on slides and lifters.All moulding components which can not be grained will be of a conventional material and possibly protected with a surface treatment in order to improve the mechanical properties.
To proce the treatment that has been applied on the mould components,it can provide according certificate.
For the plastic mould component subject to damage or break,sometimes it has to be designed as custom-made component that means it is not available to get replacing part from commercial market.The plastic mould designer should put this kind of component into spart part list,and plastic mould maker provides customer with some sets of parts before plastic mould leves.For example.custom-built slider base of lifter,insert with fragile area,ejector pins of additional quantity and so on.
On the other case,some customers request spare parts of thermocouples,tip bush of hot runner system.The plastic mould designer should realize the request when you make drawing and steel order.
Select type of steel and its heat treatment or surface treatment procedure is quite important to ensure the quality and working life of a plastic mould.Acoording to customer request,we should select acceptable standard of steel suppliar including Europe,USA,Japan,Korea and China and so on.Moulding components to be grained or not is also reference for steel selection.Therefore,it is good to provide steel certificate to prove the steel in the request.
For some plastic mould components,it must have higher hardness to protect inside of mould under higher injection pressure,such as parting line protection plates,angle location plates and interlock.etc.For the two components that have friction each other,it required hardness difference or have nitride on one side to avoide galling,For example,it applies nitride on slides and lifters.All moulding components which can not be grained will be of a conventional material and possibly protected with a surface treatment in order to improve the mechanical properties.
To proce the treatment that has been applied on the mould components,it can provide according certificate.
Injection moulding is one of the most popular manufacturing processes due to its numerous advantages. One of the primary benefits of injection moulding is accuracy and precision; it produces high-quality parts with tight tolerances, ensuring consistency in every single part produced.
Furthermore, injection moulding can handle a wide range of materials such as thermoplastics, metals and elastomers. This flexibility allows manufacturers to create products that meet specific requirements for their customers. Additionally, this process has low labour costs since it requires minimal human intervention which reduces the overall cost per unit produced.
Another advantage of injection moulding is its ability to produce complex geometries efficiently. This process delivers intricate parts at a faster rate than traditional machining methods while maintaining excellent accuracy levels consistently.
Moreover, this technology offers greater design freedom since designers can add features such as undercuts or thin walls without compromising structural integrity or strength. Injection moulds are also durable and long-lasting compared to other types of tools used in mass production processes.
Injection moulding is one of the most popular manufacturing processes due to its numerous advantages. One of the primary benefits of injection moulding is accuracy and precision; it produces high-quality parts with tight tolerances, ensuring consistency in every single part produced.
Furthermore, injection moulding can handle a wide range of materials such as thermoplastics, metals and elastomers. This flexibility allows manufacturers to create products that meet specific requirements for their customers. Additionally, this process has low labour costs since it requires minimal human intervention which reduces the overall cost per unit produced.
Another advantage of injection moulding is its ability to produce complex geometries efficiently. This process delivers intricate parts at a faster rate than traditional machining methods while maintaining excellent accuracy levels consistently.
Moreover, this technology offers greater design freedom since designers can add features such as undercuts or thin walls without compromising structural integrity or strength. Injection moulds are also durable and long-lasting compared to other types of tools used in mass production processes.
