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SMC or Sheet Molding Compound is a highly engineered composite material that consists of chopped glass fibers, polyester resin, and other additives. It's widely used in various industries because of its excellent mechanical properties such as high strength, stiffness, and resistance to corrosion.
An SMC mould is a tool used in the production process of SMC products. It's essentially a hollow cavity with the exact shape of the product being manufactured. The mold is made from durable materials such as steel or aluminum and is designed to withstand extreme heat and pressure during production.
SMC molds are customized for each specific project and can be created in different shapes and sizes depending on the needs of the manufacturer. They vary greatly from simple one-piece molds to complex multi-part molds with intricate designs.
SMC or Sheet Molding Compound is a highly engineered composite material that consists of chopped glass fibers, polyester resin, and other additives. It's widely used in various industries because of its excellent mechanical properties such as high strength, stiffness, and resistance to corrosion.
An SMC mould is a tool used in the production process of SMC products. It's essentially a hollow cavity with the exact shape of the product being manufactured. The mold is made from durable materials such as steel or aluminum and is designed to withstand extreme heat and pressure during production.
SMC molds are customized for each specific project and can be created in different shapes and sizes depending on the needs of the manufacturer. They vary greatly from simple one-piece molds to complex multi-part molds with intricate designs.
Mold type | Compression mould, SMC MOULD |
Cavity and core steel | 1.2738 (28-32HRC) |
Slider/lifter/cams | 1.2344 (H13) |
Cavity/imprint | 1 |
Ejection system | Ejector pins, ejector plates driven by hydralic cylinders |
Heating system | Oil heating system /steam and electrical are optional |
Mold finish | Technical polishing grain 400 + chrome plating |
Vacuum system | Included |
IMC system | included |
Cycle time | 4 minutes |
Mold life | 500000 shots |
Mold type | Serial mold |
Our Serive | MDF report / mold flow analysis |
Weekly process report with photos | |
Quality control team following project | |
Trial report with video and free samples | |
Sample and mould dimension report | |
Optional service | bulk production |
primer, top coating | |
assembling & packing |
Mold type | Compression mould, SMC MOULD |
Cavity and core steel | 1.2738 (28-32HRC) |
Slider/lifter/cams | 1.2344 (H13) |
Cavity/imprint | 1 |
Ejection system | Ejector pins, ejector plates driven by hydralic cylinders |
Heating system | Oil heating system /steam and electrical are optional |
Mold finish | Technical polishing grain 400 + chrome plating |
Vacuum system | Included |
IMC system | included |
Cycle time | 4 minutes |
Mold life | 500000 shots |
Mold type | Serial mold |
Our Serive | MDF report / mold flow analysis |
Weekly process report with photos | |
Quality control team following project | |
Trial report with video and free samples | |
Sample and mould dimension report | |
Optional service | bulk production |
primer, top coating | |
assembling & packing |
Compression moulding is a manufacturing process that involves compressing a material into a specific shape using heat and pressure. Compression moulds are typically made of steel or aluminum, and they feature cavities that match the desired shape of the final product.
During compression molding, raw materials such as sheet molding compound (SMC) are placed in the cavity of the mold. The mold is then closed and heated to activate the resin in the SMC. As pressure is applied to the mold, it forces the SMC to take on its final shape.
Compression molding produces high-quality parts with excellent surface finish and dimensional accuracy. It's an ideal manufacturing method for large objects with complex shapes because it can produce them quickly and cost-effectively.
The benefits of using compression moulds include faster cycle times, lower costs, reduced waste, increased precision, consistency of quality throughout production runs, improved strength-to-weight ratios in finished products among others.
Compression moulding is a manufacturing process that involves compressing a material into a specific shape using heat and pressure. Compression moulds are typically made of steel or aluminum, and they feature cavities that match the desired shape of the final product.
During compression molding, raw materials such as sheet molding compound (SMC) are placed in the cavity of the mold. The mold is then closed and heated to activate the resin in the SMC. As pressure is applied to the mold, it forces the SMC to take on its final shape.
Compression molding produces high-quality parts with excellent surface finish and dimensional accuracy. It's an ideal manufacturing method for large objects with complex shapes because it can produce them quickly and cost-effectively.
The benefits of using compression moulds include faster cycle times, lower costs, reduced waste, increased precision, consistency of quality throughout production runs, improved strength-to-weight ratios in finished products among others.