SMC compression mould service is a process that can be used to create high-strength, precision-moulded parts. It is often used for parts that require a high degree of accuracy, such as electrical connectors or automotive components. SMC compression moulding involves the use of a preform, which is placed into a die and then compressed under high pressure. This process can create parts with very tight tolerances and an excellent surface finish.
SMC compression molding is a high-speed process that can produce large quantities of parts with very tight tolerances. The process is also well suited for automated production, making it an ideal choice for mass production. In addition, SMC compression molding offers a number of other benefits, including:
1. Reduced cycle times: The high speed of the SMC compression molding process means that cycle times are significantly reduced compared to other methods such as injection molding. This can lead to significant cost savings, particularly in high-volume production runs.
2. Improved dimensional accuracy: The close tolerances achievable with SMC compression molding means that parts produced using this method are more dimensionally accurate than those produced using other methods. This is due to the fact that the molds used in SMC compression molding are designed to achieve very tight tolerances.
3. Enhanced surface finish: The smooth surfaces achievable with SMC compression molding are due to the fact that the molds used in this process have a very smooth finish. This results in parts with an improved surface finish, which can be important for certain applications such as cosmetic or medical components.
4. Increased strength and stiffness: Parts produced using SMC compression molding typically have increased strength and stiffness compared to parts produced using other methods such as injection molding. This is due to the higher density of the material used in SMC compression molding, which leads to stronger and stiffer parts
When looking for an smc compression mould service, there are a few things you should keep in mind. First, you want to find a service that has experience in the type of compression moulding you need. Second, you want to make sure they have the right equipment and resources for your project. Finally, you want to ensure that they offer competitive pricing.
Toolex is an ISO certified company who is founded in 2005. As a mould maker at the beginning, Toolex was focusing on making plastic injection mould only, but with the growth of its experience and expertise, Toolex has now becoming a comprehensive enterprise which can provide multiple services.
Rapid proto samples at early stage of project
Proto mold in steel or aluminum or rubber
Co-design with customer for project and mould flow analysis
Injection molds for thermo plastics.
Compression molds for thermosetting polymers
Post production and sub-assembly
Coating to molded parts
Mold type | Compression mould, SMC MOULD |
Cavity and core steel | 1.2738 (28-32HRC) |
Slider/lifter/cams | 1.2344 (H13) |
Cavity/imprint | 1 |
Ejection system | Ejector pins, ejector plates driven by hydralic cylinders |
Heating system | Oil heating system /steam and electrical are optional |
Mold finish | Technical polishing grain 400 + chrome plating |
Vacuum system | Included |
IMC system | included |
Cycle time | 4 minutes |
Mold life | 500000 shots |
Mold type | Serial mold |
Our Serive | MDF report / mold flow analysis |
Weekly process report with photos | |
Quality control team following project | |
Trial report with video and free samples | |
Sample and mould dimension report | |
Optional service | bulk production |
primer, top coating | |
assembling & packing |
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