SMC, or Sheet Moulding Compound, is a composite material that's widely used in the manufacturing industry. It consists of polyester resin, chopped glass fibers and fillers such as calcium carbonate. The mixture is then compounded with a sheet of fiberglass mat to create a strong and durable material.
SMC has several advantages over other materials like steel and aluminum. For one thing, it's much lighter making it easier to handle during production processes. Additionally, SMC is highly resistant to corrosion which makes it ideal for outdoor applications.
Another benefit of SMC is its ability to be molded into complex shapes without sacrificing strength or durability. This makes it an excellent choice for products like car parts or electrical enclosures where intricate designs are required.
compression mould is a type of tool that is used to create products from Sheet Moulding Compound (SMC). SMC is a composite material made up of resin, fiberglass and other additives. The compression moulding process involves placing the SMC into the mould cavity, which is then heated and pressurized to form the desired shape.
Compression molds are typically designed with two halves that fit together tightly in order to contain the SMC during compression. This ensures that the final product has consistent dimensions and surface finish. The molds themselves can be made from a variety of materials including aluminum, steel or composite materials.
One of the key benefits of using a compression mold for SMC is its ability to produce high-quality parts with excellent dimensional accuracy and minimal waste. In addition, it allows for faster production times compared to other molding techniques such as injection molding.
Compression molding provides an efficient means for mass-producing complex shapes at low cost while maintaining good quality standards.
Mold type | Compression mould, SMC MOULD |
Cavity and core steel | 1.2738 (28-32HRC) |
Slider/lifter/cams | 1.2344 (H13) |
Cavity/imprint | 1 |
Ejection system | Ejector pins, ejector plates driven by hydralic cylinders |
Heating system | Oil heating system /steam and electrical are optional |
Mold finish | Technical polishing grain 400 + chrome plating |
Vacuum system | Included |
IMC system | included |
Cycle time | 4 minutes |
Mold life | 500000 shots |
Mold type | Serial mold |
Our Serive | MDF report / mold flow analysis |
Weekly process report with photos | |
Quality control team following project | |
Trial report with video and free samples | |
Sample and mould dimension report | |
Optional service | bulk production |
primer, top coating | |
assembling & packing |
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