Product Name | Panel |
Mold type | Injection mould |
Cavity and core steel | P20 |
Slider/lifter/cams | |
Cavity/imprint | 1 |
Ejection system | Ejector pins, ejector plates |
injection system | Cold Runner |
Mold finish | Technical polishing grain 400 + chrome plating |
Cooling | |
IMC system | N/A |
Cycle time | 1 minutes |
Mold life | 500000 shots |
Mold type | Serial mold |
Our Serive | MDF report / mold flow analysis |
Weekly process report with photos | |
Quality control team following project | |
Trial report with video and free samples | |
Sample and mould dimension report | |
Optional service | bulk production |
primer, top coating | |
assembling & packing |
Standard plastic mold parts are present in most modern molds.A whole mold making industry has been created which manufactures and suppliesstandard plastic mold componets based on a catalogue selection and order system.Faster delivery and financially competitive are ones of the major attractions to the plastic mold maker.It is also an important factor if the plastic mold has break down and it is required for production.
The advantages of using standard plastic mold components include:
(Ⅰ)Shorter plastic mold construction lead time.
(Ⅱ)Increased machining capacity in hourse.
(Ⅲ)Ease of mold maintenance.
(Ⅳ)Reduce plastic mold downtime.
(Ⅴ)Reduce the overall long-term costs.
The main disadvantage concerned with the use of standard plastic mold components tends to be associated with the following:
(Ⅰ)Reliance upon one specific source of supply.
(Ⅱ)Failure to supply on time.It is a rare occurrence with most suppliers,but it should be considered the delivery time quoted by supplier and place order on time.
(Ⅲ)Mistake in part ordering caused longer mold downtime.
(Ⅳ)Standard plastic mold base system.
(Ⅴ)Accessory components,like ejection,slide,cooling and so on.
Before we send sample to our customer ,we need check the plastic sample carefully one by one,to sure the sample will have no problem,satified by customer,below are some of checking items,just for reference:
1.Have the parts area with filling troubles?
2.sink marks in the parts?
3.was a mould release agent used?In which areas?
4.It’s been placed the code,cavity number,date,logo…etc,if they have?
5.ejection system is correct,stroke is enough?
6. Is part free of damage?
7.Bent parts?
8. Is there mismatch on part?
9.plastic burrs in sample?
10. Is gate position correct?
11. Is part free of distortion during ejection?
12. Is polishing on cavity surface acceptable?
13. Is polishing on core surface OK?
14.Is polishing on ribs OK?
15.Is part weight in tolerance?
16.Are flow lines or weld lines acceptable?
17.Does part have short molding?
18.Is wall thickness of part correct?
19.Is part sticking on cavity side?
20.Are part’s dimensions correct as per part drawing/ 3D CAD data? Part measurement report available?
21.Does part has contamination?
22.Do parts have good packaging in carton before delivery?
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